• mega flow air

Services

find out more

ELECTROSTATIC PRECIPITATOR

Megaflow utilizes Electrostatic Precipitators (ESPs) in industries to control and remove particulate matter (PM) from gas streams, particularly from exhaust gases emitted during industrial processes or combustion. They are commonly employed in power plants, cement plants, steel mills, chemical plants, and other facilities where the emission of fine particles poses environmental and health concerns.

Comprehensive ESP Services

Thorough Inspection and Recommendations

Our services encompass a meticulous examination of Electrostatic Precipitators (ESPs), including both clean and dirty inspections, followed by expert recommendations tailored to optimize performance and compliance with current particulate emission standards.

ESP Rebuild

With our engineering prowess, we undertake a thorough evaluation of ESPs to identify and rectify deficiencies, ensuring their longevity and alignment with regulatory requirements. Our team excels in refurbishing ESPs within their existing footprint, leveraging extensive experience with various OEM equipment configurations.

Retrofitting/Revamping

Harnessing our engineering acumen and on-site installation expertise, we implement innovative rebuild methods to enhance power efficiency and sectionalization of high-voltage systems, thereby maximizing the operational efficiency of ESPs.

GD Testing

We offer comprehensive GD (Gas Distribution) testing services, employing advanced methodologies to assess and optimize the performance of ESPs, ensuring optimal gas flow distribution and operational effectiveness.

Performance and Emission Testing

Our suite of services includes rigorous performance and emission level testing, providing valuable insights into ESP operation and compliance with regulatory standards, thus facilitating proactive maintenance and regulatory adherence.

Replacement and Erection

We specialize in the replacement and erection of various ESP components, including collecting electrodes, emitting electrodes, rapping systems, suspension systems, insulators, and GD screens. Our expert team ensures seamless execution during shutdowns, minimizing downtime and optimizing ESP performance.
  • Services

Enhanced Services Portfolio

Bag House/Dust Collector Maintenance:
We specialize in the meticulous servicing of Bag Houses and Dust Collectors, ensuring optimal performance and prolonged lifespan.

System Evaluation:
Our team conducts comprehensive studies of existing air pollution control systems, identifying areas for improvement and enhancement.

Installation and Commissioning:
We offer seamless installation and commissioning services for a wide range of air pollution control products, ensuring efficient operation from the outset.

Mechanical Testing Facilities

At our Mechanical Testing facilities, we leverage automated equipment for conducting essential tests such as tensile and hardness measurements. These tests play a pivotal role in establishing the mechanical attributes of materials, bolstering product development and aiding customer projects. Our array of testing frames spans from 5 to 220 kip, encompassing both tensile testing and stress- or strain-controlled fatigue testing.

Electrical Steels Laboratory

The Electrical Steels Laboratory at Fabrik encompasses a range of processing and testing amenities. These are geared towards assessing cold-rolled magnetic lamination steels, which find application in producing motors, transformers, ballasts, and various electrical apparatuses. Within our laboratory, you’ll find QDA furnaces, AC and DC magnetic testers, and an interlaminar resistance testerā€”critical tools for our comprehensive evaluation processes.

Cold-Rolling
Laboratory

Within our Cold-Rolling Laboratory, you’ll find a Bliss four-high single-stand cold reduction mill. This mill can process strips up to 12 inches wide, achieving up to 500 fpm speeds. It’s meticulously equipped with instrumentation to capture all pertinent engineering data tied to the cold-rolling process. The facility employs a range of work rolls, optimizing rolling operations throughout Fabrik. Furthermore, it serves as a platform for refining techniques for new sheet and tin-mill products while facilitating the assessment of various cold-rolling oils.